The Blue Collar Brewery is the registered trademark of The United States Patent and Trademark Office and may not be used or reproduced by any means or in any form without written permission from the Blue Collar Brewery, LLC

Copyright © 2013-2014 Blue Collar Brewery, LLC. All rights reserved.

Making 1 Gallon of Blue Collar Brewery Craft Beer at Home

SETUP & STEEP (Estimated:45 Minutes)

2:SANITIZE all equipment and surfaces that will be used in the production of beer with included sanitizer powder.
TIP: Use sanitizer solution as instructed on bag, allow to sit for 2 minutes then wipe equipment free of additional moisture.
-Use measuring cup to place 1 quart of cold water into the 1 gallon glass jug, affix lid, and place in a refrigerator to cool.
TIP: Filtered water is preferred for all water applications, if available.
4:HEAT WATER FOR STEEPING GRAINS by measuring and pouring +5.0 quarts of water into a +2 gallon cooking pot and heating.
-Combine and pour the
malted barley grains into the larger of the 2 grain bags provided.
TIP: A loose knot should be tied a few inches above where the grains have collected in the back so the grains may steep freely like tea.
-When water reaches a temperature of (150° – 160°F Degrees) place the grain bag into the water to steep.
TIP: If a thermometer is not available, water should be simmering and a light vapor should be visible coming off the surface of the water.
5: STEEP GRAINS for 30 minutes stirring occasionally with spoon. TIP: This process is also known as Mashing or
The Mash.
-After 30 minutes are complete, dispose of the grain bag.
CAUTION! HOT!Best if done over a garbage can using tongs or forks.
-The liquid remaining in the pot should look like a dark tea and is now called wort.

BOIL, CHILL, TRANSFER, YEAST (Estimated Time: 120 minutes)
6:BOIL WORT by slowly increasing the heat under the cooking pot until the wort reaches a gentle rolling boil,  +212° F.
-After a gently boil is achieved, uncap and pour Blue Collar Brewery’s American Ale Brewer’s Wort into the wort.
-Then pour the hops into the second grain bag provided, tie with loose knot and add to the boil.
-Continue to boil for 60 minutes, stirring occasionally. TIP: Continue to monitor the pot so the contents do not boil over.
-Before the 60 minutes of boiling are complete, create a cold bath of ice and water in a sink or large bowl.
TIP: 3-5 inches of cold water and ice should suffice.  Be careful to not submerge pot or overflow sink.
7:CHILL WORT when boiling is complete by removing pot of boiled wort from heat and transferring pot to rest in cold bath.
-While wort is chilling, remove grain bag of hops from the wort.  TIP:
CAUTION! HOT!Best if done over a sink using tongs or forks.
-When wort has cooled, between 100°-120° F  Degrees, and vapor is no longer visible, remove chilled 1 gallon jug from refrigerator
8:TRANSFER WORT to the 1 gallon jug by placing the jug on a stable surface, remove lid, place funnel in opening, and then pour cooled
wort into funnel. TIP: Transfer is safest when the jug is in a drained dry sink, in case jug falls over or beer is over poured
-If the level of the wort in the fermenter has not reached 2 inches beneath the neck of the bottle, add clean water with a sanitized cup.
9:ADD YEAST once wort has cooled between 80°- 90° F degrees by pouring 5oz of wort into a sanitized glass, add one package of dry ale
yeast, do not stir for five minutes, then stir yeast and wort and pour back into the 1 gallon jug.
TIP: Yeast is very temperature sensitive.  It is important that the yeast not be pitched outside of the temperature tolerance or it may not work.

10:FERMENTATION begins once the yeast is pitched(added)
-Fill the air lock half way with sanitized water, add cap to air lock, place air lock in stopper and place stopper in opening of 1 gallon jug.
-Find a sunlight free, dark, warm place to store the 1 gallon glass jug, now fermenter, so that temperature on thermal strip maintains
between 59°-71°F degrees. TIP: Use a dish towel to cover from light and prevent overspill from fermentation
-Between 12-36 hours, the air lock will begin bubbling, releasing Carbon Dioxide as the yeast turns the sugars into alcohol.
-After 1 week of fermenting, prepare the 2 64oz PET Growlers for conditioning with sanitizer
11: CONDITIONING begins by transferring contents of the glass fermenter equally into the 64oz Growlers, 1 at a time.
Pour slowly as to not include the sediment in your Growlers.  TIP: The sediment (
Trub) can change the flavor of the beer if too much is
-Add 2 tablespoons of priming sugar to each Growler, firmly secure each lid then gently shake the growlers a few times each.
-Return to the dark warm place the beer was stored for fermentation for an additional 3 weeks.
-Continue to monitor as contents are under pressure.  Growlers may begin to swell in appearance showing pressure.
-After 3 weeks have passed, remove Growlers from conditioning space and place in a refrigerator 2 days to finish conditioning.
-After 2 days have passed, open 1 Growler carefully over a sink with the cap pointed away from yourself
12:SERVE in a pint glass or mug to appreciate the full color, flavor and aroma of your new beer. CHEERS!
TIP: Best if consumed within 2 days or removing lid. Unless filtered, may contain some sediment from yeast and grains.  All great beers do.

-After each use in brewing, fermentation or conditioning, clean all equipment using sanitizer solution.
-Use bristle bottle brush to thoroughly clean the inside of the fermenter and growlers.
-Beer is a very complicated beverage and any germs or bacteria that comes in contact with the beer can ruin the beer and make you ill.

-NEVER USE SOAP as soap leaves a residue which will effect the taste of beer.

-Many of the tips provided in this guide and instructions came from our consumers.

  -If you have any tips, shortcuts or improvement you would like to see in our products, please email us at

-The final consumable product of the equipment, ingredients and recipe provided is for the consumption of adults 21 Years of Age or older.

  -Please Drink Responsibly and at Your Own Risk!

For any questions, concerns or requests regarding the Blue Collar Brewery, contents, directions, BCB Brewer’s Wort or obtaining additional kits, please contact for a prompt response.

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